Carbon Steel Coils Superheater And Reheater Nickel Base Process For CFB Boiler SGS/ASME Standard
Product Description of Superheater and Reheater
Superheater is a part of a boiler that heats the steam from the saturation temperature to the overheating temperature. It is also called a steam superheater.Superheater can be divided into convective type, radial type and semi-radial type according to heat transfer mode;According to the characteristics of the structure, it can be divided into serpentine pipe type, screen type, wall type and wall type.They are made up of parallel pipes and inlet and outlet manifold.
Most industrial boilers do not have superheaters because many industrial processes and living facilities require only saturated steam.In power stations, locomotives and Marine boilers, superheater is usually installed to improve the circulating thermal efficiency of the whole steam power plant.
Product Function of Superheater and Reheater
Superheater
1.The function of the superheater in the thermal power plant is to remove the last traces of moisture ( 1 to 2%) from the saturated steam coming out of boiler and to increase its temperature sufficiently above saturation temperature.
2.The super-heating heating raises overall overall cycle efficiency efficiency as well as avoids too much condensation in the last stages of the turbine which avoids the blade erosion.
3.The heat of combustion gases from furnace is utilized for the removal of moisture from steam and to superheat the steam.
4.Super-heaters usually have several tube circuits in parallel with one or more return bends, connected between headers.
Reheater
1.The function of the re-heaters is to resuperheat the partly expanded steam from the turbine.This is done so that the steam remains dry as far as possible through the last stage of the turbine.
2.Location: Before or after the convective superheater in the convective zone of utility boilers. In modern high pressure boilers, reheaters are generally in two sections.
3.The primary section is placed in the convective zone and secondary section is placed just at the furnace exit hanging from the top.
4.The design consideration for reheaters are similar to those for superheaters.
5.It having same output temperatures but steam pressures are about 20-25% of those in superheaters. Hence lower grade steel alloy can be used for reheaters.
Type Advantages Disadvantages Supporting method
Pendant-type
1.Firm structural support
1. Flow blockage by condensed steam
2. Needs slow restart to purge the water that accumulates in the bottom. supported from above
Inverted-type
1.Proper drainage of the condensed steam
2. Lack the structural rigidity, especially in high speed gas flow Supported from below
Horizontal -type
1. Proper drainage
2. Good structural rigidity.
They do not view the flam directly so they are mainly from the convective type Usually supported in the vertical gas ducts parallel to the main furnace.
Details of Superheater and Reheater
| 1 | Material composition | Carbon steel, alloy steel or heat-resistant steel, collection boxes and other supporting material. Tubes are customized types of specifications. |
| 2 | Design pattern | Vertical or horizontal layout. |
| 3 | Advantages | Beautiful appearance, size, accuracy, first-class bending and welding technology, first-class detection equipment.
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Design structure of Superheater and Reheater
1. heating saturated steam, temperature up to 900 degree C.
2. high efficiency, >90%.
3. high speed heating.
4. design with stainless steel.
5. long design service life, 15 years.
HD Boiler offers a best in class facility,including
- Fabrication area of 200,000 square meters
- 150 Engineers
- 600 Coded welders
- 60 Licensed Inspectors (including NDT level-lll instructors)
- Grade-ALicenses for Design and Manufacture boiler (issued by the State Administration of Quality Supervision and Inspection)
- ISO 90001:2008 Quality System
- ASME Certificate of Utility Boiler
- ASME‘S’ , ‘U’ and NB stamp authorization
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Carbon Steel Coils CFB Boiler Superheater Nickel Base Process SGS / ASME Standard Images
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